Saturday, March 19, 2011

Histroy of Dutile Fractures

        Well, Hope everyone is preparing well for the Summer 2011 exams. Here are some of the cool facts about Ductile Fracture. The crack extension energy side of the Griffith equation applied only to "ideally brittle" materials. Believe me, it was not for lack of research that the materials research community failed to extend fracture theory into the very important field of ductile fracture. Some of the problems faced by Humanity due to Ductile fracture are given below:

Ships Break In Two!
This was an extremely serious problem in World War II, when over 250 ships fractured or cracked. Nineteen of these broke completely in two! Luckily, in some cases, fractures occurred in ships that were being outfitted and had never put to sea. All of the ship fractures and the two other examples that follow were in metals that were ductile, but just not tough enough.
The Great Boston Molasses Tank Disaster
One of the most famous brittle fractures was the Great Boston Molasses Tank Disaster in 1919. There was a tank of molasses, 90 ft in diameter and 50 feet high whose contents were supposed to have become rum. When the tank split, a wall of molasses advanced down the street. Many of the deaths and casualties occurred among people who were engulfed in their flats below the level of the street. There were 12 deaths and 40 injuries. Half a century later it was determined that the tank's steel was below its ductile/brittle transition temperature; the same problem as with the WWII merchant ships.
The Silver Bridge Collapse
A more recent brittle fracture disaster was the collapse of the Silver Bridge in West Virginia, in December 1967 in which 46 people perished as their cars plunged into the icy Ohio River. The National Bureau of Standards' metallurgists judged the bridge accident to be caused by stress-corrosion cracking resulting from long exposure to hydrogen sulfide vapor, H2S, from nearby paper mill digesters. The bridge failure is an example where the energy required to extend the fracture was reduced while the metal was in service.

With the benefit of 20/20 hindsight, the ship hull and molasses tank accidents occurred when the steel's energy required to extend the fracture at service temperatures was too low starting when the metal left the steel mills

The above information is taken from http://www.nhml.com/ Please do refer to them for more info. 

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